Share “5″ waterproof plug connector production justice process

Waterproof plug connector manufacturing process, first, the good conductor cut well, and then stripped conductor, and then to solder, finally forming, was asked to play end, not just tin that is waterproof plug gauge, to can be divided into five parts, each stage play a critical role in the quality of products, today the healthy macro technology sharing analysis instrument.

1. Plug process

Waterproof plug connector pin stamping die should be sent to electroplating section. In this process, the contact surface of the electronic components of the electrical connector aviation plug will be coated with various metal coatings. Similar types of problems with stamping die links, such as needle insert distortion, rupture or deformation, will also appear in the whole process of stamping die needle insert into electroplating equipment. According to the technicalities discussed in the text, this quality defect is checked out quite casually.

2. Strip the core wire

Obviously for most of the supply and demand balance suppliers of machine vision system, many quality defects often appear in the whole process of electroplating process still belong to the “minefield” of monitoring system. Waterproof plug connector manufacturers expect the monitoring system to detect a wide variety of defects such as cat pest scratches and pinholes on the surface of the electroplating process for electrical connectors. Although this defect is readily identified for other goods (such as aluminum back tops of fruit cans or other relatively flat surfaces), But because most waterproof plug connectors are curved and have a visual Angle on the surface, visual inspection systems are unable to obtain the images needed to identify this minor flaw.

Because some types of pins need to be coated with a double layer of metal, manufacturers also want the monitoring system to identify the various metal coatings so that they are timely and properly proportioned. This is a very difficult daily task for visual recognition systems using black, white and gray surveillance cameras, because the image gray level of different metal coatings is virtually the same. Although the surveillance camera of the colorful visual recognition system can successfully distinguish this kind of different metal coating, the difficult problem of lighting lamps still exists because of the arc-shaped Angle of the coating surface and the harm of the reflective surface.

3. Injection molding

Waterproof connector the plastic box holder of the aviation plug is made in the injection molding process. The usual process is to inject molten plastic into a metal film, which is then quickly cooled by water. When the molten plastic can not be completely filled with membranes, it is the typical defect that must be tested in the injection molding process.

4, solder

Other disadvantages include full or partially blocked joints (such joints must be clean and unobstructed so that the pins are properly plugged in for final assembly). Machine vision systems used for post-injection molding quality checks are relativistic because backlight can easily identify box seat leaks and plug holes

5, molding

Waterproof plug connector Aviation plug manufacturing is the final link of the finished product assembly. There are two ways to connect and plug the needle socket of electroplating technology and the box socket of injection molding process: independent plug or composed of plug. Independent insertion means that each insertion is 1 pin; The composition of the plug will be several pins together with the box seat plug. No matter which insertion method is used, the manufacturer requires that all insertion joints be inspected for leakage and accurate positioning during assembly. Another category of routine inspection daily tasks relates to the measurement of interfacing surface intervals of rf connectors.

I believe that after reading shenzhen Jianhong Electronics Co., Ltd. have a little understanding, with independent research and development and production departments, in order to continue to meet the needs of the market and customers, the company continues to introduce professional research and development talents and advanced production equipment, independent out of wire. According to customer requirements, we can develop and produce various series of waterproof plug products. At present, the company independent research and development production of the products are waterproof plug, waterproof male female plug, welding type/lock screw type waterproof connectors, waterproof cable, not detachable waterproof plug wire, yituo six waterproof line, T T waterproof connectors, waterproof signal lines, waterproof, the power cord, LED street light waterproof waterproof LED guardrail tube, LED street lamp power supply waterproof plug wire, Automobile waterproof safety box and other specifications of products

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Address: Zone A, Building 3, Hanhaida Science and Technology Innovation Park, Genyu Road, Guangming New District, Shenzhen


Post time: Dec-22-2021